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Application

Belt Conveying in Recycling Plants

Answer in brief

In a recycling plant the conveyor carries whatever arrived, which is the whole problem.

Sharp metal cuts belts, fibre wraps shafts and the occasional lithium cell starts a fire, so protection comes before capacity.

  • Remove metal and oversize early.
  • Protect shafts against wrapping.
  • Treat fire detection on conveyors as standard.

Reviewed October 21, 2026 · Updated October 21, 2026

The problem

Mixed waste streams contain metal, glass, textiles and batteries, and every one of them damages a conveyor in a different way.

Loading is uneven, which makes tracking and spillage harder to control than with a graded product.

Desired outcome

A conveying line that delivers the rate without spillage, keeps the product in the condition it arrived in and can be cleaned and maintained without a shutdown.

Process approach

Magnets and eddy current separators sit as early in the line as possible, because every metre of belt after them is exposed.

Anti-wrap shaft protection and accessible clearing points reduce the time lost to fibre and film.

Fire detection along conveyors and at transfer points is now normal practice given the number of incidents traced to discarded cells.

  • Separation steps placed before the vulnerable equipment.
  • Belt covers and liners selected for cut resistance.
  • Fire detection and a defined response for conveyors and storage.

Selection factors

  • Composition of the incoming stream and its variability.
  • Separation steps available before the conveyor.
  • Belt cut resistance and the expected replacement interval.
  • Fire detection and suppression strategy.
  • Dust and odour control for the building.

Common failure modes

  • Sharp metal cutting the belt before any separation step
  • Fibre and film wrapping unprotected shafts
  • Battery cell igniting on a conveyor without detection
  • Uneven loading causing persistent tracking problems

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