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Application

Shut-off at Mixer and Coater Outlets in Pet Food Plants

Answer in brief

The gate under a mixer or coater has to empty the batch completely and then be cleanable.

Fat and fines collect at the seat, and what stays behind is both a hygiene finding and the first ingredient of the next recipe.

  • Choose a gate that clears fully on discharge.
  • Give the seat real cleaning access.
  • Tie the position into the batch record for segregation.

Reviewed October 21, 2026 · Updated October 21, 2026

The problem

Residual product at a mixer outlet carries into the next batch, which matters most where medicated and standard feeds share equipment.

Fat films make the problem worse by holding fines in place.

Desired outcome

A gate that closes against the real column, can be proven closed, and opens again without damage.

Process approach

Full-bore designs that withdraw the blade clear the outlet completely, which is what a batch discharge needs.

Seat and blade surfaces are specified for the cleaning method, and the housing allows the seat to be reached without removing the mixer.

  • Full-bore discharge with no retained pocket.
  • Seat access for fat cleaning.
  • Position feedback in the batch record.

Selection factors

  • Batch size and the discharge time required.
  • Fat content and the cleaning interval.
  • Segregation requirements for medicated feed.
  • Abrasiveness of mineral premixes.
  • Dust explosion characteristics of the fines.

Common failure modes

  • Product retained at the seat after discharge
  • Fat film holding fines at the gate
  • Medicated batch residue carried into standard feed
  • Discharge time longer than the mixing cycle allows

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