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Airlock: Dairy Standard Rotary Valves

What this video shows

Airlock's video presents its DCSR Version 2.0 rotary valves in 2T and 2TE forms, covering drop-through and blow-through duties for feeding, metering, and pneumatic conveying of powders, granules, and pellets. A detachable end cover and rotor open the product-contact area for inspection and cleaning — the key point for dairy powder service.

What the footage shows

The video presents Airlock's DCSR Version 2.0 rotary valves in 2T and 2TE forms and highlights the end cover and rotor that detach for access to the product-contact area.

Process challenge

Dairy powder handling lines need rotary valves whose product-contact surfaces can be inspected and cleaned quickly between runs. Dairy powders are prone to residue buildup, and if rotor tips, seal faces, and internal clearance surfaces are hard to reach, verifying cleanliness and avoiding cross-contamination between product runs becomes difficult and slows changeovers.

Demonstrated solution

The DCSR Version 2.0 valves cover feeding, metering, and pneumatic conveying duties in drop-through and blow-through arrangements for powders, granules, and pellets.

The video highlights dairy-sanitary seals and an easily detached rotor and end cover intended to simplify cleaning access. Suitability for a hygienic duty still depends on the exact valve configuration, materials, seals, and documented cleaning procedure.

Technical overview

Key features

  • Detachable rotor and end covers that open the full product-contact area for inspection and cleaning without completely disassembling the valve body
  • Tapered rotor and tapered housing designed to avoid physical contact between rotor and housing during operation
  • Dairy sanitary (DCSR) version built with a fixed 8-bladed rotor with radiused pockets in stainless steel 316, with product-contact surfaces polished to a 0.8 micron (150 grit) finish
  • Dairy sanitary seals (DSS) with multiple shaft sealing options selected according to the product being handled
  • Offered in drop-through and blow-through configurations (2T and 2TE forms) to suit different pneumatic conveying layouts

Benefits

  • Reduces the disassembly needed to inspect rotor tips, seal faces, and clearance surfaces between production runs
  • Lowers the risk of cross-contamination when switching between different dairy powder products on the same line
  • Tapered rotor-and-housing design limits wear caused by rotor-to-housing contact during operation
  • Stainless steel 316 construction and polished product-contact surfaces support sanitary processing requirements

Typical applications

  • Feeding and metering of dairy powders into downstream process equipment
  • Pneumatic conveying of dairy powders, granules, and pellets in drop-through or blow-through configurations
  • Sanitary powder handling in dairy, food, and pharmaceutical production lines requiring frequent cleaning validation

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About this video

The DCSR Version 2.0 range combines a cleanable rotor arrangement with drop-through and blow-through configurations for dry powders, granules and pellets.

What the DCSR V2T and V2TE video shows

Airlock presents its DCSR Version 2.0 rotary valves in 2T and 2TE forms for feeding, metering and pneumatic conveying duties.

The product sequence highlights an end cover and rotor that can be detached for access to the product-contact area. That feature is directly relevant to dairy powder service, where residue around rotor ends, pockets and seals can extend cleaning time and create a cross-contamination risk between products.

Drop-through and blow-through arrangements

Drop-through duty: Product enters from above, fills the rotor pockets and falls through the lower outlet as the rotor turns. The valve can meter material from a hopper or provide a controlled solids feed into downstream equipment.

Blow-through duty: Conveying air passes through the lower part of the valve and clears product from the rotor pockets into a pneumatic line. Airlock’s current product pages list enlarged-round-inlet DCSR Version 2T and 2TE variants in both drop-through and blow-through families.

The two arrangements aren't interchangeable details. A blow-through valve couples pocket discharge to conveying-air velocity and pressure, while a drop-through valve relies more directly on gravity below the rotor.

Why detachable access matters in dairy service

Removing the rotor and end cover opens areas that are difficult to inspect through the inlet alone. Engineers can check product buildup, rotor-tip condition, seal faces and the clearance surfaces that separate the rotor from the housing.

Quick access doesn't by itself define a validated cleaning process. The selected valve still needs suitable product-contact materials, seals, surface finish and a cleaning method that matches the dairy plant’s hygiene plan.

Engineering considerations for selection

Capacity depends on rotor displacement, speed, pocket filling and the bulk density of the actual powder. Cohesive dairy powders may fill pockets unevenly, while granules can be damaged where particles meet the rotor tip.

Pressure differential also matters. Gas leakage through the running clearances can disturb material above the inlet or reduce pneumatic conveying performance below it. A useful specification therefore defines product properties, feed rate, pressure and temperature on both sides, acceptable particle damage, cleaning frequency and the required dismantling space.

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