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Application

Mechanical Conveying in Chemical Plants

Answer in brief

In chemical production a mechanical conveyor is chosen for enclosure as much as for transport.

A tubular screw keeps an aggressive or dusty powder inside a pipe, which is often worth more than the capacity advantage of an open belt.

  • Enclose by default; open belts are the exception here.
  • Match contact materials to the product and the cleaning agent.
  • Design the seals, because that is where the containment is lost.

Reviewed October 21, 2026 · Updated October 21, 2026

The problem

Chemical powders are corrosive, dusty or both, and an open conveyor turns a contained process into a housekeeping problem.

Shaft seals and end bearings are the usual leak points.

Desired outcome

A conveying line that delivers the rate, keeps the product and the room separated and can be maintained without dismantling the plant around it.

Process approach

Tubular screw conveyors are the standard choice for enclosed transfer over short distances, with the seal arrangement chosen for the dust and any purge requirement.

Where the material is abrasive, the flight edges and the trough liner are consumables, and the design should allow their replacement.

Flexible screw conveyors handle modest rates over awkward geometry and are easy to clean between products.

  • Contact materials selected against every product and cleaning medium.
  • Shaft seals specified with the purge arrangement where needed.
  • Drainable, inspectable geometry for changeover.

Selection factors

  • Corrosion behavior of each product against the contact materials.
  • Required containment and the acceptable dust release.
  • Abrasiveness and the resulting wear interval.
  • Changeover frequency and cleaning method.
  • Explosion characteristics where the powder is combustible.

Common failure modes

  • Shaft seal leaking the product into the room
  • Trough liner worn through unnoticed
  • Residue from a previous product in the screw flights
  • Open conveyor chosen where enclosure was the real requirement

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