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Material

Wood Chips & Sawdust

Answer in brief

Wood chips do not flow, they interlock, and that distinction decides every design choice.

Long slivers bridge over openings that would pass the nominal particle size easily, and moisture swings between delivery and use change the bulk density by half.

  • Use mechanical discharge, because gravity alone will not empty the silo.
  • Screen out oversize and slivers before they reach a narrow point.
  • Treat dry fines as a combustible dust with real ignition risk.

Reviewed October 21, 2026 · Updated October 21, 2026

Handling challenges

Biomass plants spend more time clearing blockages than almost any other bulk handling operation, and the cause is usually particle shape rather than capacity.

Interlocking and bridging

Slivers and long chips form stable arches over openings many times their nominal size.

  • Screw dischargers, walking floors or sliding frames rather than gravity cones.
  • Screening to remove oversize before storage.
  • Generous chute cross sections with no converging corners where fibres can wedge.

Moisture variation

A delivery at 50 percent moisture and one at 15 percent are different materials in weight, flow and energy content.

Storage design, feeder sizing and combustion control all have to cope with the range, and inline moisture measurement pays for itself at the boiler.

Fire and dust

Dry sawdust is a classic explosible dust, and stored chip piles can self-heat through biological activity and oxidation.

Temperature monitoring in piles, spark detection before filters and explosion protection on milling and collection equipment are standard.

Tramp material

Forest and recycled wood streams carry stones, nails and occasional steel.

Magnets and stone traps protect downstream equipment, and their absence is usually discovered through a damaged screw or a fire.

What to establish before buying equipment

  • Particle size distribution including the longest slivers.
  • Moisture range across suppliers and seasons.
  • Bulk density at both moisture extremes.
  • Tramp metal expectation and the detection method.

Material behavior

Flowability
Poor; interlocking rather than flowing
Abrasiveness
Low, but sand contamination raises wear
Cohesiveness
Mechanical interlocking, worse when wet
Moisture behavior
Varies from 10 to over 50 percent

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